Rapid Filter Blinding
Sticky oil mist and welding fumes quickly clog fabric bags and cartridges. ESP uses open electric fields, preventing clogging and maintaining constant airflow.
Electrostatic Precipitator (ESP)
High-Efficiency Particulate & Oil Mist Collection
YT Environmental engineers robust Electrostatic Precipitators (ESP) designed to capture sub-micron particulate matter, welding smoke, and heavy oil mist. Utilizing high-voltage ionization, our ESP systems deliver superior filtration with minimal pressure drop, ensuring low energy consumption and continuous compliance for heavy industries.
Built for Sub-Micron Filtration
- High-Voltage Ionization Technology
- >99% Fine Particulate Capture
- Ultra-Low Airflow Pressure Drop
- Washable & Reusable Collector Cells
01
Sub-Micron Filtration
Captures microscopic smoke, oil mist, and dust particles down to 0.01 microns that easily bypass traditional media filters.
02
Ultra-Low Energy Cost
Maintains a near-zero pressure drop across the system, significantly reducing the main fan's electrical load.
03
Washable & Reusable Cells
High-grade alloy collector cells never need replacing—simply wash and reuse, eliminating expensive consumable costs.
04
Heavy-Duty Reliability
Constructed with industrial-grade solid-state transformers and rigid insulators for 24/7 continuous operation in harsh environments.
Problems We Solve
Why Traditional Filters Struggle with Smoke & Oil Mist
When dealing with sticky fumes, oil plumes, and fine metallurgical smoke, standard fabric filters clog rapidly and fail. ESP technology uses electric fields to bypass these physical limitations entirely.
High Consumable Expenses
Constantly replacing saturated filter cartridges destroys maintenance budgets. ESP collector plates are permanently reusable, drastically lowering OPEX.
Fine Smoke Penetration
Standard filters fail to capture sub-micron smoke plumes. Our high-voltage ionization traps particles down to 0.01 microns, completely eliminating visible stack smoke.
System Configuration
Typical Equipment Modules
YT Environmental designs ESP configurations precisely matched to your exhaust velocity, particle loading, and temperature profile.
- High-voltage solid-state power supply & transformers
- Pre-filter mechanical baffles for large particle interception
- Dual-stage ionization and precision collection cell matrix
- Automatic wash systems (CIP) for continuous maintenance
- Custom-designed airflow distribution plates for uniform velocity
- Integrated smart control panel with arc/spark suppression
Engineering Process
From Emission Profiling to Clean Air
Electrostatic precipitation requires exact airflow and voltage calculation. We ensure your system is perfectly tuned to your specific particulate profile for maximum capture.
Emission Profiling
Analyze exhaust composition, confirming the presence of oil mist, welding smoke, or sticky particulates.
Dielectric Calculation
Determine the required ionization voltage and collector plate surface area for optimal capture efficiency.
System Sizing
Design the ESP chamber layout and airflow distribution plates to ensure uniform velocity across all cells.
Fabrication
Assemble robust collector cells, high-frequency power units, and automated wash mechanisms.
Commissioning
Perform high-voltage calibration, airflow balancing, and safety interlock testing on-site.
Customization Parameters
Key Information Needed for Quotation
Share your exhaust data and YT Environmental will engineer an ESP solution that completely eliminates visible smoke and oil mist from your facility.
Exhaust Type
Welding fume, oil mist, plasticizer smoke, textile stenter exhaust, or metallurgical dust
Air Volume
Total exhaust flow rate (m³/h) and peak operating temperature entering the unit
Pollutant Load
Estimated concentration of particulate matter or oil mist (mg/m³)
Maintenance Pref.
Manual cleaning of cells or fully automated Clean-In-Place (CIP) water-wash system
Installation Space
Available footprint, ceiling height, and structural support for the ESP housing
Safety Requirements
Fire suppression integration, spark detection needs, and electrical enclosure ratings
Textile Finishing (Stenters)
CNC Machining (Oil Mist)
Die Casting & Forging
Welding & Soldering
Plastic & Rubber Extrusion
Commercial Food Processing
Heat Treatment
Asphalt Mixing
Stay TUned
Lets Get In Touch
- 3, Lrg Industri Ringan Permatang Tinggi 6, 14000 Bukit Mertajam, Pulau Pinang.
- yt@ytenvironment.com
- （+86）139 7882 4011